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United States Expandable Polystyrene (EPS) Market

United States Expandable Polystyrene (EPS) Market Size, Trends, Opportunity, and Forecast Analysis, 2025-2035

United States expandable polystyrene (EPS) market revenue to generate USD XX billion by 2035, according to KDMI analyst’s growth analysis. The market is segmented by product and application.


United States Expandable Polystyrene (EPS) Market Size Report – In a Glance

As per the survey report on United States expandable polystyrene (EPS) market, the market is expected to foresee a CAGR value of 2.8% during 2025-2035, and further generate a market size of USD XX billion by the end of 2035. In 2025, the market size was value at USD XX billion revenue.

  • The United States expandable polystyrene (EPS) market’s growth is driven by increasing construction activities and demand for protective packaging in industries.
  • KDMI analyst’s growth analysis foresees expanding use in packaging industry as the growth drivers for United States expandable polystyrene (EPS) market.

United States Expandable Polystyrene (EPS) Market Analysis

Expandable Polystyrene (EPS) refers to lightweight, rigid, closed-cell foam material, which is made from small beads by heating them to expand. The heating process creates material composed of 98% air, giving it an excellent thermal and acoustic insulation, shock absorption, and buoyancy properties. EPS is widely used for insulation, protective packaging, and decorative element as it highly-versatile and cost-effective. The United States expandable polystyrene (EPS) market growth is driven by growing construction activities and demand for protective packaging materials in the industry. The Statistics report shows, in 2024, the construction industry value was up by 10% and spending in construction was over USD 2 trillion by maintaining balanced trajectory in the first half of 2024. This expansion of construction in the United States drives the demand for EPS materials. Flint Hills Resources, Dart Container Corporation, and SABIC are some of the significant participants in the United States expandable polystyrene market.

United States Expandable Polystyrene (EPS) Market: Report Scope

Base Year

2024

Estimated Market Size

USD XX billion in 2025

Forecast Year

2025-2035

Projected Market Size

USD XX billion in 2035

CAGR Value

2.8%

United States expandable polystyrene (EPS) Market Key Trends/ Growth Drivers

  • Rising demand in construction and insulation applications
  • Expanding use in packaging industry

Restraint Factors

 

  • Environment regulations and slow economic growth

United States expandable polystyrene (EPS) Market Segmentation

  • By product
  • By application

United States expandable polystyrene (EPS) Market Key Players

  • Dart Container Corporation
  • Epsilyte Holdings LLC
  • Flint Hills Resources
  • Ravago
  • SABIC
  • Others

United States Expandable Polystyrene (EPS) Market Growth Drivers and Restraints

Growth Drivers

  • Rising demand in construction and insulation applications – The expansion of construction industry in the United States is driving the demand for expandable polystyrene in the market, especially for insulation purpose. Implementing expandable polystyrene (EPS) in construction and insulation offers certain benefits like energy-efficient buildings, lightweight structures, durable products, and moisture resisting materials, making EPS a popular choice for roofing, wall cladding, and insulation application. The US government focus on enhancing energy efficiency by promoting sustainable and green construction practices to reduce carbon emission and energy consumption. Also, the increase in construction projects in the region, promoted by urbanization and growing infrastructure investment in the industry, drives the growth of United States expandable polystyrene (EPS) market.
  • Expanding use in packaging industry – The United States packaging industry is experiencing steady growth due to expansion of e-commerce, online food delivery, and logistics services, which demands for durable and lightweight packaging materials. Expandable polystyrene (EPS) is widely preferred material in packaging industry due to its shock absorption, cushioning, and insulation properties. These materials ensure safe transport of fragile goods like electronics, medical equipment, pharmaceuticals, and other products, which is leading to the increased demand for EPS materials in the industry. Moreover, the ability of EPS materials to mold into any form, shape, and recyclability makes it more preferable over conventional materials.

Restraints

  • Environment regulations and slow economic growth – The United States expandable polystyrene (EPS) market faces restraint due to stricter environment regulation of using chemical based raw materials in producing expandable polystyrene (EPS) materials and not maintaining sustainability standards, impacts the market growth. Additionally, slow economic growth affects the supply chain management and production cost of EPS materials, leading to certain inefficiency in the end product, which limits the adoption of advanced materials in construction and packaging industries. These factors slowdowns market growth and profit margin of manufacturers.

United States Expandable Polystyrene (EPS) Market Segmentation

Our experts at KD Market Insights have segmented the United States expandable polystyrene (EPS) market research report as:

By Product

  • White
  • Grey

By Application

  • Construction
  • Packaging
  • Automotive
  • Others

Analyst’s Observation on United States Expandable Polystyrene (EPS) Market Recent Developments

Over the years, the experts at KD Market Insights have been observing the recent developments associated with United States expandable polystyrene (EPS) market trends. Our expert’s market forecast analysis has recorded the market players adopting plentiful of key strategies including new product launches, mergers & acquisitions, and collaborations.

The Plastics Industry Association (PLASTICS) has announced the formation of the Polystyrene Recycling Alliance (PSRA), as a significant step towards improving polystyrene recycling across the US. This expansion will help in uniting the polystyrene (PS) and expandable polystyrene (EPS) industries together.

Carlisle Companies Incorporated has announced to acquire Texas-based expanded polystyrene insulation manufacturer ThermaFoam. The acquisition is aligned with Carlisle’s Vision 2030 strategy and strategic pivot with increased investment in innovation and synergistic M&A.


United States Expandable Polystyrene (EPS) Market Competitive Landscape

Some of the significant participants who top the United States expandable polystyrene (EPS) market share:

  • Dart Container Corporation
  • Epsilyte Holdings LLC
  • Flint Hills Resources
  • Ravago
  • SABIC
  • NexKemia


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Frequently Asked Questions(FAQ)

The United States expandable polystyrene (EPS) market is expected to reach USD XX billion revenue by the end of 2035.

The United States expandable polystyrene (EPS) market was valued at USD XX billion revenue in 2025.

The growth drivers for the United States expandable polystyrene (EPS) market includes Expansion of automotive and aerospace industries, and Rising adoption in industrial and manufacturing sector Rising demand in construction and insulation applications, and Expanding use in packaging industry s.

The United States expandable polystyrene (EPS) market is segmented by product and application.

Some of the key players in the United States expandable polystyrene (EPS) market include Dart Container Corporation, Epsilyte Holdings LLC, Flint Hills Resources, Ravago, SABIC, and others.

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